How to Integrate a Check Weigher into Existing Conveyor Systems

A dynamic check weigh system can upgrade the way that items are processed in a plant by being built into an existing conveyor. A check weigher makes sure that all of the items on the conveyor are the correct weight. This can have the advantage, for companies, that it prevents overfilling or under filling packages. If you do install a check weigher, you need to insure that it is compatible with the system in place. This may sound like a cumbersome process, but the truth is just the opposite. At Jing Liang, we know the value of well-run. We’re here to help you, as we know the integration process isn’t always straightforward. 

Common Checkweigher Integration Problems & How to Overcome Them

There may be some issues that arise when introducing a check weigher into your conveyor system. There's one frequent problem: ensuring that the check weigher is properly integrated. And if the size is wrong, such a system can be completely thrown off. To address this, calculate the area you have available for your check weigher. This makes it easier to pick the perfect one. Another problem is the rate of speed of the conveyor. If the belt is going too quickly, it would be impossible for a check weigher to accurately weight the goods. Either speed down the conveyor or select a high speed check weigher. 

Another problem is electrical compatibility. The check weigher has to be connected to the control system of conveyor. At times the systems are distinct and do not interface. By checking the electrical terminology, there may be help. If they don’t, you could require a special adapter or more wiring. Finally it can also be a software problem. The data in the check weigher software should be known to conveyor. When they cannot share information, it can result in errors. Make sure you are using the right software and test it long before you start production. 

Features to Consider When Choosing a Check Weigher for Your Conveyor System

Selecting the right check weigher isn't just a matter of finding one that is the right size. You’ll want to be on the lookout for certain features to ensure it meets your needs. One important feature is accuracy. A good check weigher ought to give the right weight accurately. This helps to prevent discrepancies when packing. When looking for a check weigher, find one with the highest accuracy rating you can. 

Next, consider the speed. If your conveyor belts are fast, you need a check weigher to keep up. Some can weigh fast enough without decelerating the conveyor. This can be crucial on busy factory floors where time is money. 

Ease of use is another feature to consider. Operating the check weigher system should be easy. Find one with an easy-to-use platform. In this way, workers can easily learn how to use it without too much training. 

Durability is also key. In a factory, machines get roughed up. Choose a check weigher that consists of sturdy materials to deal with hard environments. Last but not least: interoperability with other systems. A check weigher that connects seamlessly with your software will make life easier for you. It makes it easy to monitor the number of weights and facilitate quality control. 

At Jing Liang, we know that making a good choice will bring miraculous operations and products. Incorporating a check weigher can be easy with the correct tools and understanding. 

Where Can We Buy Quality Conveyor Check Weighers Trusted Suppliers

When you are looking to add a check weigher for your conveyor system then it is essential that you look for: A trusted supplier. A check weigher can help ensure the items traveling along that conveyor are of proper weight. This is particularly important if their work involves a lot of weight, such as in food or packaging companies. Find a good suppliers You can be found easily online. You can search for companies that sell check weighers on a search engine. One reliable brand is Jing Liang. They have a number of check weighers that are available that can be used with various conveyors. 

Another method of discovering trusted suppliers is through recommendations. Visit with other businesses in your community or field of business. And they may know good suppliers of vendors who have helped them. You could also read online reviews. See what other customers have offered about a supplier as well reviews. Search for providers with good feedback and reputation. 

It may also be a good idea to attend trade shows or industry events. These types of events, you have many vendors displaying what they got. You can solicit demonstrations on the check weight conveyor and talk personally to the suppliers. It makes it easier for you to see what they have. And do not forget to inquire about warranties and customer support. A good supplier will be willing to assist you with any issues or questions after purchase. 

Lastly, as you come across potential suppliers, ask them for quotes. What this means to you is that you are curious what their check weighers cost. Check out prices and features for a variety of models. That way, you can ensure you’re getting the best deal. How to Purchase When you have a check weigher supplier that you can trust, you feel more secure purchasing their products to be installed into your conveyor system. 

How Check Weighers can Benefit Wholesale Businesses

There are several advantages of incorporating a check weigher into your wholesale business. For one, it makes sure that the products you send into the world are exactly as heavy as they should be. This is crucial because the customer wants to get what they pay for. If an item is underweight, customers may feel cheated. It can result in negative reviews and damage the reputation of your business. A check weigher can help you catch any errors that are made before the products even leave your place of business. 

One other advantage is that check weighers can save you money. By weighing correctly, you can prevent over-dispensing what you didn’t intend to give away. This will help you maintain your inventory better and minimize waste. For instance, if you’re packaging products in boxes, a check weigher can make certain each box has the right amount. This is what keeps you profitable. 

Check weighers may also enhance your overall productivity. You save time versus manual weighing when you have an automatic system, which weighs products. Staff can process other duties instead of taking the time to weigh each piece. This can translate to quicker turn around times and, happy customers who get their orders quicker. 

You can also remain in compliance with such regulations, by using a check weigher. A number of industries have strict requirements on the weight products should be. A check weigher can help you stay compliant with these regulations. This decreases the chance of being penalized or getting into trouble with the law for selling items that do not meet prescribed weight standards. 

Finally, check weighers can supply useful information. They are able to keep track of weights over time and assist in your analysis of your production’s weight trends. This information could be useful in helping you make better business decisions. Sum it up By adding a check weigher to your wholesale process you have made an intelligent decision that will result in better quality products, cost benefits and happier customers. 

How to Identify and Resolve Common Check Weighing Issues on Conveyors

Occasionally, pneumatic conveyors will give trouble, but do not fear! There are some easy methods to troubleshoot these problems and put your system back on track. The most common problem is that it may be a discrepancy in the measuring of the weight by check weigher. There are a couple of reasons why this might occur. First of all you are to ensure that you check weigher is correctly set up. Check the calibration settings. Calibration is merely re-calibrating the check weigher to measure correctly. If it isn’t calibrated properly, it won’t return the correct weights. 

Another possibility is that there is debris on the conveyor. Occasionally, small items can become lodged in the conveyor belt and cause errors with the weight. Check for anything that doesn’t belong in the box, such as packaging materials or tools. Clean out these things to get the industrial check weigher working better. 

If the check weigher continues to display error messages, it may require a reset. Just as with computers, check weighers can become confused and need to be restarted. Press the off button, wait a few seconds and then turn it on. This may clear out small errors and get it working again. 

And if you continue to have issues after trying all this, test the connections. Ensure that all cables and wires have been tightened. The check weigher can malfunction for the reason that a connection is loose. If you notice any damage cables, replace the right away. 

Finally, if you can’t figure out the problem, don’t be afraid to pick up the phone and call the customer service department of your supplier (like Jing Liang). They can walk you through other troubleshooting options. Don’t forget the preventative applications, which can also avoid issues. Wash the check weigher and conveyor in a planned manner to ensure that they keep operating smoothly. Follow these troubleshooting tips to fix common problems often occurring with conveyor check weighers.